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Cracking Open the Iomega zip drive

By scottwolf January 16, 2008, 11:30 PM PST

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Cracking Open the Iomega zip drive

Iomega External Parallel Zip Drive

Iomega External Parallel Zip Drive

By Scott Wolf

In 1995, Iomega’s little blue zip drive made PC World’s The 50 Greatest Gadgets of the Past 50 Years. These popular drives gave many users their first taste of easy to use backup and storage media. We thought it would be fun to crack one open and see how it was put together.

Cracking Open the Iomega zip drive

Mug shot. Hold still please.

Mug shot. Hold still please.

Most of us will remember these zip drives. Iomega started shipping these little wonders in 1995, when a 1 gigabyte hard drive was $625.00.

Cracking Open the Iomega zip drive

Now turn to your side.

Now turn to your side.

About the size of a paperback book, with little rubber feet to allow for horizontal or vertical placement.

Cracking Open the Iomega zip drive

And you do the hokey pokey...

And you do the hokey pokey...

The underside of the case, nothing too fancy.

Cracking Open the Iomega zip drive

Closeup of label.

Closeup of label.

Clever little diagram, in case you somehow can’t figure out how to attach a parallel printer cable (there’s only one way to attach it though).

Cracking Open the Iomega zip drive

No screws... clicks together via these slots.

No screws... clicks together via these slots.

I removed the rubber feet (where you typically find screws these days) but there were none. From this picture you can see that the case has tabs that hold it together.

Cracking Open the Iomega zip drive

And so it begins...

And so it begins...

This crack open required some very technical tool. I started with a 25-cent steak knife from Big Lots. Lightly pressing down on the slots while pulling apart made for easy access.

Cracking Open the Iomega zip drive

One side open, one to go.

One side open, one to go.

Other side.

Cracking Open the Iomega zip drive

Don't try this at home, I almost cut a finger off.

Don't try this at home, I almost cut a finger off.

More tabs to press on.

Cracking Open the Iomega zip drive

Ow.

Ow.

The last tab to get loose…

Cracking Open the Iomega zip drive

Let's take a look under the hood.

Let's take a look under the hood.

Upper case easily removed to reveal the innards.

Cracking Open the Iomega zip drive

Arm that tells drive there is a disc in.

Arm that tells drive there is a disc in.

Here you can clearly see the arm that tells the drive a disc has been inserted. Unfortunately this model was not operational so I could not get a shot of it in action.

Cracking Open the Iomega zip drive

Drive motor mechanism unleashed

Drive motor mechanism unleashed

The only thing holding the drive motor mechanism secure were two rails, one along each side. You can see those rails in the image, they appear as black rails on each side of the drive.

Once you got the mechansim off those rails, it pivots easily, still held by two springs in the front, and two cables attached the mainboard. One was a white cable seen in the top left hand corner, the other a tiny ribbon cable seen in the bottom left corner.

Cracking Open the Iomega zip drive

Springy!

Springy!

Springs about to be removed. Use eye protection.

Cracking Open the Iomega zip drive

Drive motor mechanism removed

Drive motor mechanism removed

After the springs were removed and the two cables unplugged, the motor mechanism easily lifted out.

Cracking Open the Iomega zip drive

Front bezel removed

Front bezel removed

The front bezel was held on by two pieces of plastic that had holes in them. The pegs for these holes were attached to the bottom case.

Cracking Open the Iomega zip drive

Drive motor mechanism side rail guides

Drive motor mechanism side rail guides

The side rail guides for the drive motor mechanism were held in place by two pegs each, that sat in two holes on each side of the bottom case. They easily lifted out.

Cracking Open the Iomega zip drive

Bottom case, heat shield, rear bezel.

Bottom case, heat shield, rear bezel.

With no cables attached, the mainboard was literally just laying loosely on the bottom case. I lifted the mainboard out to reveal a heat shield on the bottom of the case.

This lifted out easily which caused the rear bezel to lift out as well. Resulting in the picture shown above.

Cracking Open the Iomega zip drive

Mainboard top

Mainboard top

Top of the mainboard shown here. As you can see, the rear parallel ports provide for a parallel port passthrough, to enable having a printer AND this device hooked up at the same time.

Cracking Open the Iomega zip drive

Mainboard underside

Mainboard underside

Underside of the mainboard.

Cracking Open the Iomega zip drive

Closeup of mainboard top label

Closeup of mainboard top label

Here I took a picture of the top label on the mainboard, for anyone interested.

Cracking Open the Iomega zip drive

Closeup of mainboard cpu

Closeup of mainboard cpu

Markings on the chip indicate this is a
IOMEGA
Phaethon
02590303
DP13836
R9724

Internet results didn’t turn up much about this.

Cracking Open the Iomega zip drive

Closeup of mainboard underside label

Closeup of mainboard underside label

Again, took a picture of the underside label, in case you care.

Cracking Open the Iomega zip drive

Drive arm motor

Drive arm motor

The only thing left to take apart at this point was this clear protective housing attached to the drive motor assembly.

This took the smallest allen head I have ever seen, a .5. The bigger question is, why did I have this tool in my house, I don’t know.

Cracking Open the Iomega zip drive

Top removed from drive arm enclosure

Top removed from drive arm enclosure

With the clear protective housing removed, you can clearly see the drive arm that is used to read the sectors on the disc. See next image for a closeup.

Cracking Open the Iomega zip drive

Closeup of head reader

Closeup of head reader

Here is a closeup of the drive arm. Unfortunately, due to the non-working state of this drive, I wasn’t able to get any action shots of this arm in motion.

Cracking Open the Iomega zip drive

Drive motor mechanism torn apart.

Drive motor mechanism torn apart.

Here’s a look at the drive motor completely torn apart.

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